When it comes to power tools, DeWalt is a brand that has earned the trust of many users. Their batteries are known for their longevity and high performance. However, like any other electronic device, DeWalt batteries can also face issues from time to time. One common problem that users encounter is when their 60V battery stops charging.
In this guide, we will discuss why your DeWalt 60V battery may not be charging and how you can fix it.
What Is DeWalt 60V Battery?
DeWalt offers a versatile range of 60V batteries specifically designed to power heavy-duty tools. These high-capacity batteries boast an impressive long runtime, ensuring uninterrupted productivity for professionals. With their exceptional compatibility across multiple DeWalt power tools, users can enjoy the utmost convenience and efficiency in their work. Whether it’s tackling demanding tasks or maximizing productivity on the job, DeWalt 60V batteries are the reliable choice for professionals seeking optimal performance and convenience. 
Reasons Why The DeWalt 60V Battery Won’t Charge
1. Battery Age and Usage
Like any other battery, DeWalt 60V batteries have a lifespan and can only be charged a limited number of times before they start to wear out. If your battery is old or has been heavily used, it may no longer hold a charge. 
2. Faulty Charger
Another reason why your DeWalt 60V battery may not be charging is due to a faulty charger. If the charger is damaged or malfunctioning, it can prevent the battery from charging properly. 
3. Battery Temperature
Some DeWalt batteries come with a temperature sensor that prevents them from charging in extreme temperatures. If your battery has been exposed to high or low temperatures, it may stop charging until it reaches a more suitable temperature range. 
4. Battery Contact Issues
If the battery is not making proper contact with the charger, it may not charge. This can happen due to dirt or debris on the contacts, or if the contacts are damaged. 
DeWalt 60V Battery Terminals
First Terminal: Positive
The first terminal of a DeWalt 60V battery is the positive terminal. This is where the red wire connects, and it is marked with a plus sign (+). 
Second Terminal: Negative
The second terminal of a DeWalt 60V battery is the negative terminal. This is where the black wire connects, and it is marked with a minus sign (-). 
Three Hidden Terminals
Apart from the two main terminals, there are also three hidden terminals on a DeWalt 60V battery. These terminals are used for communication between the battery and the charger, and they play a crucial role in ensuring proper charging. 
Fifth Terminal: Temperature Sensor
One of the hidden terminals on a DeWalt 60V battery is for the temperature sensor. This sensor communicates with the charger to ensure that the battery is charging at a safe temperature range. 
How To Charge A DeWalt 60V Battery?
To charge your DeWalt 60V battery and ensure optimal performance, follow these simple steps:
- Begin by making sure that the charger is securely plugged into a power outlet, providing a stable power source for the charging process.
- Gently insert the battery into the charger, taking care to ensure that it is properly seated. This ensures a solid connection between the battery and the charger, allowing for efficient charging.
- Keep an eye on the charging indicator light located on the charger. As the battery charges, the indicator light will illuminate, providing a visual cue of the charging progress. Once the battery reaches its full charge, the indicator light will turn green, indicating that it is ready to be used.
- Once the battery is fully charged, carefully remove it from the charger. Be sure to handle the battery with care, as it may still retain some heat from the charging process. Then, confidently insert the fully charged battery into your DeWalt power tool, ready to tackle any task with ease. 
By following these detailed steps, you can ensure that your DeWalt 60V battery is properly charged and ready to deliver reliable power whenever you need it.
Check The Charger With A Multimeter First
Before assuming that your DeWalt 60V battery is at fault for not charging, it is essential to check the charger first. Using a multimeter, you can test the charger’s voltage output and ensure that it is delivering enough power to charge your battery. This is important because a faulty charger may not provide the necessary voltage to effectively charge the battery, even if the battery itself is in good condition. By checking the charger’s voltage output, you can troubleshoot the charging issue more accurately and identify the source of the problem. Taking this extra step can save you time and effort in diagnosing and resolving the charging problem with your DeWalt 60V battery. 
Clean Off The Terminals
If you notice any build-up or debris, such as dirt or grime, on the battery terminals, it is crucial to clean them off thoroughly before attempting to charge the battery again. To do this, use a clean cloth or alcohol wipes to gently wipe the terminals of both the battery and charger. By doing so, you ensure proper contact between the two components, which is essential for efficient and effective charging. Taking the time to clean the terminals will help maintain the longevity and performance of your battery. 
Check That There Is Power To The Charger
In some cases, the charger may not be receiving enough power from the outlet, which can hinder the proper charging of your DeWalt 60V battery. To ensure optimal charging performance, it is essential to verify that there is a sufficient power supply to the charger itself. You can do this by plugging in another device and confirming its functionality. By addressing any power source-related issues beforehand, you can troubleshoot and resolve potential charging problems more efficiently. Taking this simple step will help you quickly identify and rectify any obstacles that may arise during the charging process, ensuring a smooth and effective battery charging experience. 
Hold The Power Button
If you are using a DeWalt charger with a built-in USB port, such as the DCB102 Dual Port Charger, ensure that the power button is held down when charging your battery. This allows for the proper flow of current between the charger and the battery, allowing for optimal charging performance. If you do not hold down the power button, the charger may not provide enough power to charge the battery, resulting in a slow or incomplete charging process. By following this simple step, you can ensure that your DeWalt 60V battery is receiving the necessary power to charge effectively and efficiently. 
Troubleshoot Your Cable, Charger, Outlet & Case
If you have followed all the steps mentioned above and are still experiencing issues with your DeWalt 60V battery not charging, you may need to troubleshoot other components. Begin by checking for any visible damage or wear on the charger’s cable or plug. If there is physical damage, it may be necessary to replace the charger or cable. Next, ensure that the outlet you are using is functional and providing enough power. If everything appears to be in working order, remove the battery from its case and try charging it directly without the case. In some instances, the case may be interfering with the charging process due to damage or poor contact with the battery terminals. By troubleshooting these components, you can identify and resolve any underlying issues that may be causing the charging problem with your DeWalt 60V battery. 
Troubleshoot Your Battery Charge
If none of the above steps have resolved the charging issue with your DeWalt 60V battery, it may be necessary to troubleshoot the battery itself. Begin by checking for any visible damage or wear on the battery case and terminals. If there is physical damage, it may be necessary to replace the battery. Next, try using a different charger to see if that resolves the issue. If the battery charges successfully with a different charger, it may indicate that your original charger is faulty and needs to be replaced. Finally, if you have access to another DeWalt power tool that uses the same 60V battery, try charging it in that tool to see if it works. If it does, then the issue may lie with your original power tool and not the battery itself. By troubleshooting your battery, you can determine if it needs to be replaced or if the issue lies elsewhere. 
Troubleshoot Your Screen
If you are using a DeWalt 60V FlexVolt battery, it is essential to check the screen on the battery itself. This screen provides information about the battery’s charge level and can help diagnose any potential issues. If the screen shows an error code or displays a low charge level despite being fully charged, it may indicate a problem with the battery’s internal electronics. In this case, it is best to contact DeWalt customer service for further assistance. By troubleshooting the battery’s screen, you can identify if there are any potential internal issues that may require professional help. 
Consider Replacing The Battery
Advantages Of DeWalt 60V Battery
The DeWalt 60V battery offers several advantages to its users. First and foremost, it provides more power compared to traditional 18V or 20V batteries, making it suitable for heavy-duty applications that require a longer runtime. Additionally, the FlexVolt technology allows the battery to switch between a 60V and 20V output, making it compatible with a wide range of DeWalt power tools. The battery is also designed to withstand extreme weather conditions, making it suitable for use in various work environments. With proper maintenance and care, the DeWalt 60V battery can provide reliable performance for many years, making it a worthwhile investment for any professional or DIYer. 
Disadvantages Of DeWalt 60V Battery
While the DeWalt 60V battery offers many benefits, there are some potential downsides to consider. One of the main drawbacks is its higher cost compared to traditional batteries. The 60V battery may also be larger and heavier than other models, making it less convenient for certain applications. Additionally, not all DeWalt power tools are compatible with the 60V battery, so it may not be a suitable option for those with a diverse collection of tools. However, these disadvantages are minor compared to the overall performance and versatility of the DeWalt 60V battery. 
When using the DeWalt 60V battery, it is crucial to prioritize safety by following proper precautions. Ensure to carefully read and adhere to the manufacturer’s instructions for charging and handling the battery. To maintain its optimal performance, avoid subjecting the battery to extreme temperatures or moisture, as these conditions may affect its functionality. Additionally, refrain from attempting to modify or open the battery casing, as this can lead to potential hazards. In the event that you detect any signs of damage, wear, or abnormalities with the battery, it is highly recommended to discontinue its use immediately and reach out to DeWalt customer service for prompt assistance and guidance. Your safety is of utmost importance, and adhering to these guidelines will help ensure a secure and reliable experience with the DeWalt 60V battery. 
Can a Dewalt battery be reset?
Yes, a DeWalt battery can be reset by pressing the button on the back of the battery for 4-6 seconds. This will reset the microprocessor and may help resolve any charging issues.
How do you revive a battery that won’t charge?
If your DeWalt 60V battery is not charging, there are a few steps you can take to try and revive it. First, make sure all connections are secure and clean. Next, try a different charger or charging method. If that doesn’t work, troubleshoot the battery itself by checking for damage or using it in a different power tool.
What happens if the battery is not charging?
If your DeWalt 60V battery is not charging, it may indicate an issue with the battery or the charging method. It is important to troubleshoot and resolve the problem to ensure optimal performance and safety. If all troubleshooting attempts are unsuccessful, it may be time to replace the battery. Contact DeWalt customer service for further assistance if needed.
Can you bring a bad battery back to life?
In some cases, a bad battery may be brought back to life by resetting the microprocessor or trying a different charging method. However, if the battery continues to exhibit issues and does not hold a charge effectively, it is best to replace it for optimal performance. Proper maintenance and care can also help extend the lifespan of your DeWalt 60V battery.
Can a completely dead battery be recharged?
No, a completely dead battery cannot be recharged. It is essential to charge the battery before it reaches a critically low level to avoid damage and ensure optimal performance. If the battery has been left discharged for an extended period, it may permanently lose its ability to hold a charge effectively. In this case, it is best to replace the battery with a new one.
What are signs of a dead battery?
Signs of a dead battery may include a lack of power output, difficulty charging, or the screen displaying an error code. If you notice any of these signs with your DeWalt 60V battery, it may be time for a replacement. Proper maintenance and care can help prolong the lifespan of your battery and prevent issues from arising in the future.
Can you fix a dying battery?
In some cases, a dying battery can be fixed by troubleshooting the issue and taking proper care of the battery. However, if the battery continues to exhibit issues and does not hold a charge effectively, it is best to replace it for optimal performance. With regular maintenance and care, you can help extend the lifespan of your DeWalt 60V battery.
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In conclusion, the DeWalt 60V battery offers unmatched power and versatility for various applications. Its FlexVolt technology, durability, and long-lasting performance make it a valuable asset for professionals and DIY enthusiasts alike. While there may be some minor drawbacks, these are outweighed by the numerous advantages of this battery. Remember to prioritize safety when using the DeWalt 60V battery and properly maintain it for optimal performance. If you encounter any issues, referring to the FAQ section or contacting DeWalt customer service can provide helpful solutions. With proper care and usage, the DeWalt 60V battery can be a reliable power source for many years to come. So, if you are looking for a high-performing and versatile battery, the DeWalt 60V is definitely worth considering. So don’t wait any longer, go get your DeWalt 60V battery and take on all your projects with confidence! Happy building!