Wen 6500 Belt Sander Review

Wen 6500 Belt Sander Review

The Wen 6500 Belt Sander stands as a remarkable tool in the realm of woodworking and metal fabrication. Known for its robust performance, this machine provides an unmatchable blend of power and precision that makes sanding tasks, from removing old paint to smoothing rough surfaces, considerably easier and more efficient. In this review, we’ll delve into the features, benefits, and potential drawbacks of the Wen 6500, offering a comprehensive insight into this versatile tool.

About WEN

WEN Products is a highly reputable and esteemed brand in the tool industry, widely recognized for its unwavering commitment to creating reliable, high-quality equipment that stands the test of time. With a rich history dating back to its establishment in 1951, WEN has consistently remained at the forefront of numerous groundbreaking innovations, propelling the company to its current position as a leading and trusted tool manufacturer worldwide.

About WEN

Every WEN product undergoes meticulous design and rigorous testing to ensure not only meeting but exceeding the expectations of its users. With an extensive range of tools, WEN never compromises on power, efficiency, or durability, making them the go-to choice for professionals, DIY enthusiasts, and homeowners alike. Whether it’s in the comfort of your own home, the creative space of a workshop, or the demanding environment of a professional setting, WEN tools have earned their reputation as reliable and trusted companions.

One standout example of WEN’s dedication to quality, performance, and user satisfaction is the WEN 6500 Belt Sander. Crafted with precision and engineered to perfection, this exceptional tool embodies the legacy of the WEN brand. From tackling large-scale projects to intricate finishing touches, the WEN 6500 Belt Sander delivers unparalleled results, making it an invaluable asset for professionals and hobbyists alike.

When it comes to choosing tools that combine durability, precision, and unrivaled performance, WEN stands tall as a brand that consistently delivers. With a commitment to excellence that spans decades, WEN continues to empower users by providing them with the tools they need to bring their visions to life. [1]


The WEN 6500 Belt Sander shines in various aspects, making it an outstanding choice for both hobbyists and professionals. Firstly, the machine boasts a robust 4.3-amp motor that provides ample power for tackling demanding sanding tasks. This means you can confidently take on even the toughest projects with ease. Its two-in-one sanding station offers exceptional versatility, allowing you to effortlessly switch between sanding modes depending on the specific requirements of your project. Whether you need to remove rough edges or achieve a smooth finish, this belt sander has got you covered.

About WEN

But that’s not all. The adjustable belt tilts anywhere from 0 to 90 degrees, giving you the flexibility to work on a wide variety of projects at different angles. This feature is especially useful when you need to sand intricate or hard-to-reach areas with precision and accuracy. No matter the shape or size of your workpiece, the WEN 6500 Belt Sander ensures optimal performance and results.

In addition to its exceptional functionality, this model excels in user comfort. It features an extendable blade guard that effectively minimizes dust, keeping your work area clean and reducing the need for frequent cleanups. The compact design of the sander also plays a crucial role in reducing user fatigue during prolonged use, allowing you to work for extended periods without discomfort. Whether you’re a professional craftsman or a DIY enthusiast, the WEN 6500 Belt Sander offers a comfortable and efficient sanding experience.

Another notable feature of the WEN 6500 Belt Sander is its sturdy and heavy-duty base, which significantly reduces vibrations. This ensures smooth and precise sanding, even when dealing with challenging materials. You can trust that this belt sander will deliver consistent and high-quality results every time.

To top it off, the WEN 6500 comes with a generous two-year warranty. This not only provides peace of mind but also speaks to the manufacturer’s confidence in the product’s durability and reliability. You can rest assured knowing that your investment is protected.

About WEN

In conclusion, the WEN 6500 Belt Sander is a top-notch choice for anyone seeking a powerful, versatile, and comfortable sanding tool. Its impressive features, including the robust motor, adjustable belt, user-friendly design, and sturdy base, make it a reliable companion for all your sanding needs. With the added assurance of a two-year warranty, you can confidently rely on this belt sander for years to come. [2]


Despite its numerous advantages, the WEN 6500 Belt Sander is not without its shortcomings. One of the most common complaints amongst users is regarding the dust collection system, which seems to be less effective than those found in competitor models. This can lead to a messy workspace and potential respiratory issues over prolonged periods of use, making it important to take extra precautions when operating the sander.

Another commonly mentioned drawback is the lack of an automatic tracking feature for the belt, requiring manual adjustments. While this might not be a significant issue for experienced users who are accustomed to making precise adjustments, it could prove challenging for beginners who are still learning the ropes.

Lastly, while the machine’s heavy weight contributes to its stability and minimal vibration, it could be a downside for users who need to frequently move their sanding station. This is something to consider, especially for those who require portability and flexibility in their woodworking projects.

However, it’s worth noting that these cons are relatively minor when considered in the context of the overall performance and affordability of the WEN 6500 Belt Sander. The sander still delivers impressive results and provides great value for the price, making it a reliable choice for both hobbyists and professionals alike. [2]

About WEN

Customer reviews

Customer feedback for the WEN 6500 Belt Sander has been overwhelmingly positive. Users are highly impressed with the tool’s exceptional power and remarkable versatility, allowing them to effortlessly tackle a wide range of sanding tasks. One notable feature that has garnered significant praise is the two-in-one sanding station, which provides users with unparalleled convenience and efficiency.

Moreover, the adjustable belt of the WEN 6500 Belt Sander has been commended for its remarkable flexibility. This feature allows users to easily adapt to the specific requirements of different projects, ensuring optimal results every time. Additionally, customers have consistently highlighted the machine’s exceptional sturdiness and stability, attributing this to the heavy-duty base. Not only does this design feature minimize vibrations, but it also enables precise and consistent sanding, even in demanding applications.

While the majority of customer reviews have been overwhelmingly positive, it’s important to note that a few customers have expressed concerns about the dust collection system. These isolated cases echo the sentiments mentioned in the cons section. Additionally, some users have pointed out the need for manual belt adjustments as a minor inconvenience. However, it is worth emphasizing that the vast majority of customers have concluded that the outstanding performance, durability, and affordability of the WEN 6500 Belt Sander far outweigh these minor drawbacks.

Customer reviews

With its exceptional features and overwhelmingly positive customer feedback, the WEN 6500 Belt Sander is highly recommended for both professional craftsmen and DIY enthusiasts alike. [2]


What are the top rated belt sanders?

When it comes to belt sanders, several models stand out due to their power, durability, and ease of use. The Wen 6500, as discussed above, is a renowned option, but there are also other top-rated belt sanders in the market. The Makita 9403 Belt Sander is highly appreciated for its low noise emission and high-speed sanding. The BLACK+DECKER DS321 Dragster, with its innovative front roller, allows for close edge sanding. The Metabo HPT Belt Sander SB8V2 is another excellent choice, known for its variable speed control and durable design. Lastly, the Bosch 1250DEVS Orbital Sander is praised for its dual-mode sanding feature and dust collection efficiency.

While belt sanders are useful for certain tasks, they are not recommended for frequent use due to a few drawbacks. First, they are aggressive tools that can quickly remove more material than intended, potentially damaging the work surface. Second, they generate significant dust, which, if not managed, can lead to health concerns and messy workspaces. Lastly, frequent use can result in rapid wear and tear of the sanding belts, leading to additional maintenance and replacement costs. Therefore, it is advisable to use belt sanders judiciously and ensure adequate protections are in place to mitigate their downsides.

Is a belt sander worth it?

Deciding if a belt sander is worth it depends on your needs and projects. For large-scale rough surfaces, where quick material removal is crucial, a belt sander is invaluable. It reduces time and effort with its high power and speed. Tools like the Wen 6500 offer power and precision for various sanding tasks. However, for detail-oriented work or dust control, orbital sanders or hand sanding may be better. Consider maintenance costs from frequent belt replacements. The worth of a belt sander depends on its benefits and drawbacks, tailored to your requirements.

How do you tighten the belt on a Wen belt sander?

Tightening the belt on a Wen belt sander is a straightforward process. First, ensure the sander is unplugged before making any adjustments to avoid accidental start-ups. Next, locate the tension release lever on the side of the sander. This lever is designed to regulate belt tension. To tighten the belt, move this lever to the “tighten” or “lock” position. If the belt still seems loose, check if it’s correctly positioned on both the front and rear rollers. If not, adjust it accordingly. After adjusting, ensure the belt tracks correctly by turning on the sander and observing its motion. If the belt drifts, use the tracking adjustment knob to correct it. Remember to always read and follow the manufacturer’s instructions for specific details pertaining to your model.

Can you adjust the belt tension?

Yes, you can adjust the belt tension on the Wen 6500 belt sander. Proper tension is crucial for optimal operation. An overly tight belt can cause premature wear of the belt and motor, while a loose belt may slip and reduce sanding efficiency. The Wen 6500 has a tension release lever for easy adjustments. To adjust the tension, unplug the sander, locate the lever, and tighten or loosen the belt as needed. Ensure proper belt tracking and use the tracking adjustment knob if needed. Refer to the user manual for more instructions and safety guidelines.

Can you adjust tension on a belt sander?

Yes, the tension on a belt sander can be adjusted. Proper tension is crucial for performance and longevity. An overly tight belt can cause wear on both the belt and motor, while a loose belt won’t sand effectively and could slip off. Most belt sanders, like the Wen 6500, have a tensioning device, usually a lever or dial, to adjust tension. Disconnect the sander from power, locate the tensioning device, and adjust until the belt feels tight but not strained. Ensure proper alignment of the belt after adjusting. If it veers, adjust the tracking. Always refer to the user manual for instructions and safety guidelines.

What happens if belt tension is too high?

When the belt tension on a Wen 6500 belt sander, or any belt sander, is set too high, it can lead to several negative consequences. Firstly, an overly tightened belt can cause excessive strain on the motor, leading to a potential decrease in its lifespan. Secondly, high tension can cause premature wear and tear on the sanding belt itself, leading to frequent replacements and increased maintenance costs. Another risk of excessive belt tension is the increased level of noise and vibration during operation, which can be uncomfortable for the user and potentially impact the quality of the work. Therefore, it is crucial to regularly check and adjust the belt tension to ensure it’s within the appropriate levels, supporting optimal performance and longevity of the machine.

What will happen if you use too much pressure on a belt sander?

Applying excessive pressure with a belt sander like the Wen 6500 can have negative effects. It can wear out the sanding belt prematurely, leading to frequent and costly replacements. It can also result in uneven sanding, causing dips or gouges in the material and compromising work quality. Overworking the sander’s motor can reduce efficiency and potentially lead to motor burnout. Excessive heat generated by the sander may warp the workpiece or damage the sander. It’s recommended to let the sander’s weight do the work and apply minimal additional pressure when needed.

How tight should a belt sander belt be?

The belt on a belt sander like the Wen 6500 should be properly tensioned to stay centered on the rollers during operation. It should feel snug but not overly tight, to avoid wear on the belt and motor. The Wen 6500 has a tension release lever for easy adjustment. To check tension, depress the lever and feel for resistance. Adjust as needed and ensure proper tracking when the machine is running. Refer to the user manual or contact the manufacturer for specific instructions. Remember to unplug the sander before making adjustments for safety.

Useful Video: Review: WEN 6″ Belt & Disc Sander and Ghetto Dust Collector


The Wen 6500 Belt Sander is a robust tool with user-friendly features like adjustable belt tension and a tension release lever. Properly adjusting and maintaining these elements is crucial for the sander’s longevity and efficiency. Beware of the negative consequences of both overly tight and loose belt tension. Excessive pressure can lead to premature wear and motor damage. Regularly check the tension, alignment, and condition of your sander for optimal performance and longevity. Refer to the user manual or contact the manufacturer for any specific questions or concerns about your model.


  1. https://www.tool.report/reviews/wen-6500/
  2. https://wenproducts.com/products/wen-6500t-4-x-36-inch-belt-and-6-inch-disc-sander-with-steel-base